Seven Steps to Find The Right Mast Cable Assemblies Manufacturer

If you are in an industry that thrives on unhindered communication, you are certainly aware of how significant mast cable assemblies are to your day-to-day operation. Mast cable assemblies are the heart of the communications world, and whether you are a start-up communications company or an established global brand or entity, having the right mast cable assembly manufacturer is key to your success.

The issue – how exactly do you determine the right manufacturer for you? Sure, you could jump online and scour the Web for any number of companies vying for your business, but in order to succeed & excel, you need to find the right manufacturer the first time out. Though the pressure is high, it is important to realize that you are not without options & certainly not without a plan of action.

Here are a few steps to follow:

1. Know Your Specs – As with any industry, in order to find the right prospective partner, you need to understand your own needs. Before searching for a cable assembly manufacturer, find out what it is you actually need. Moreover, it would also be good to assess future needs so as to plan ahead.

2. Check Experience & References – In the same way you’d ask for references for a home contractor or a prospective employee, you also want to find out with whom a prospective mast cable assembly manufacturer has worked & see if they were satisfied with the work. You also want to see how long the manufacturer has been in the business. If a company has a long history in the communications world, it means they have weathered the storm of a rapidly changing world & have adapted very well to various types of technology.

3. Available Facilities – Depending on your needs and the size of your operation, working with a company that has a wide national, or even international, presence can be helpful because you can save time and money by getting materials where they need to be because a manufacturing facility is close-by.

4. Capabilities & Services – While your focus is on mast cable assemblies, it is a good idea to find out what types of other services and capabilities a prospective manufacturer has available to customers. For example, being able to provide customized wire harnesses or cable/electromechanical assemblies means a manufacturer is more than likely involved in a number of industries and can also provide support & technical help.

5. Supported Industries – In a way, this serves as a breakdown of references, but at a glance, it is nice to know that a manufacturer maintains relationships with all manner of customer in industries as diverse as national security, telecommunications, and the medical field.

6. Certifications – You always want to be sure a prospective manufacturer of such specialized equipment like mast cable assemblies has proper certification and licensing. Things to look out for are UL registration, RoHS compliance, and adherence to the IPC/WHMA-A-620 standard.

7. Estimates – Even though your company needs certain equipment, never underestimate the need for estimates. Keep in mind, though, that an estimate does not necessarily have to do with how much an order may set you back. It is very important to know what type of lead time must be met.

3D Printing: The Materials Used for 3D Printing

3D printing was developed back in the early 80s but it has seen much growth since the past 10 years. It has now become one of the biggest growth areas in the tech industry and is revolutionising manufacturing covering every industry possible. The 3D printing business is now multi-billion dollar industry and is likely to continue growing at an exponential rate.

3D printing is quite a simple process conceptually, the printers work by printing the chosen material in layers on top of each other, with each layer setting prior to the next pass of the printer.

3D printers have been used to print all sorts of materials from cheap and normal materials to things you would expect to read in a sci-fi book.

For the consumer market, plastics are used exclusively as the materials are cheap to buy, but more importantly, the technology required to print plastic is relatively simple and low cost.

Low-cost 3D printers using plastic tend to use Fused filament fabrication (FFF). This is basically a process where a cord of plastic is heated up to become pliable then fed through the machine layering the plastic. The machines generally use one of the following plastics

PLA (Polylactic Acid) – PLA is probably the easiest material to work with when you first start 3D printing. It is an environmentally friendly material that is very safe to use, as it is a biodegradable thermoplastic that has been derived from renewable resources such as corn starch and sugar canes. This is a similar plastic that is used in compostable bags which safely bio degrade compared to more traditional plastics used in Poly Bags.

ABS (Acrylonitrile butadiene styrene) – ABS is considered to be the second easiest material to work with when you start 3D printing. It’s very safe and strong and widely used for things like car bumpers, and Lego (the kid’s toy).

PVA (Polyvinyl Alcohol Plastic) – PVA plastic which is quite different to PVA Glue (please don’t try putting PVA Glue into your 3D Printer, it definitely won’t work). The popular MakerBot Replicator 2 printers use PVA plastic.

Plastics are used extensively on all levels from consumer to businesses prototyping new products. However, in the business market, there is a huge demand for metal 3D printing. Some printers can use powdered material that is then heated to create a solid. This method is typically Direct Metal Laser Sintering (DMLS) and this particular technique is why we don’t see consumer metal 3D printing. DMLS requires a huge amount of heat and giant expensive printers to sinter the material together, and while 3D printing a metal object might be expensive compared to mass production, it is incredibly cost efficient for complex and expensive projects. A good example of DMLS based 3D printing is GE Aviation using it to produce 35,000 fuel injectors for its LEAP jet engine.

Using boring materials such as metal is almost archaic in the world of 3D printing now; some companies now do 3D bioprinting which is the process of creating cell patterns in a confined space using 3D printing technologies, where cell function and viability are preserved within the printed construct. These 3D bioprinters have the capacity to print skin tissue, heart tissue, and blood vessels among other basic tissues that could be suitable for surgical therapy and transplantation.

The Perfect Packaging for Every Product

Whether you talk of fresh food items, dry groceries, machine parts, furniture or hardware, every product needs to be well packaged. The type of packaging best suited to a product depends on a number of factors including cost of the product, perceived value, size, fragility, shelf life etc. Thus, there are a number of materials that can be used to package a product such as paper, polythene, corrugated cardboard, cartons, shrink wrap and pallets.

Why do you need Packaging?

The most obvious reason to package a product carefully, is to protect it while it moves from the factory floor to the retail shops and then to the customer’s house. However, this is not the only reason to focus on packaging. Packaging plays an important role in a customer’s decision making process. The way a product is packaged is the first interaction many customers have with the product and hence this plays an important role in creating a first impression. A well packaged product speaks of attention to detail and helps build trust in a brand name.

Packaging is also important from a marketing perspective. This is because whilst the product itself may offer limited space for branding, a carton or sleeve allows a much larger space for branding thus making the brand name more visible. When it comes to wholesale packaging, cartons are usually left plain. However, it is still possible to brand the cartons by using printed carton tape.

How to Choose the Right Packaging Material

The wrong packaging can put a customer off the product. The first step to packing a product is to select the right material. There are many factors that must be considered when picking packaging materials. These include:

Type of Product- While dry groceries need to be packed in such a way so as to be visible to customers and yet protected against natural elements; product visibility does not matter when packing hardware items or machine parts. A few other product characteristics to keep in mind are sensitivity to light and moisture, shelf life and reaction to other materials.

Cost of the Product- The cost of packaging a product should be in direct relation to the cost of the product and should not exceed it. Thus, whilst clear, polythene bags are sufficient packing for disposable plates, bone chine needs to be packed in boxes with cushion packaging.

How the products are to be shipped- To a certain extent wholesale packaging also plays a role in determining the right material for retail packaging. For example, if the products are going to be packed in a larger carton, puncture resistance is not a high priority. However, if the products are going to be stacked on a pallet, this is a factor that will need to be considered.

Common Types of Packaging

Paper Board

Paper is the cheapest and most ecofriendly way to package a product. Paper is often used in the form of boxes to package low cost items such as stationery or in the form of paper bags for fast food and other consumables.

Polythene

Polythene bags are the most preferred form of packaging for products such as dry groceries and liquids. This is because it is transparent thus allowing the consumer to see the product being purchased and protects the food items from natural elements.

Rigid Plastic

Rigid plastic may be used to package both consumables and non-consumables. This is a chosen packaging material when the product needs to be visible to the consumer and yet protected against shocks and being accidentally dropped etc.

Corrugated cardboard

When it comes to large products such as furniture, it is not possible to fit the piece into a carton. Hence, such products are usually wrapped in corrugate sheets to protect them against bumping into other things or being dropped accidentally.

Steel Cutting Machines

Steel is one of the major commonly used metals in the world. It comprises of Iron and Carbon alloy, and thus it is one of the strongest and hardest metals utilized in the building of infrastructures and industrial manufacture of metallic pieces, for example, car parts and machinery parts. It is resistant to rust, and it is easily bendable. There are many advantages associated with steel, and therefore the skills necessary to make use of it is widely known. From processing to making something out of the metal is critical value information.

Steel cutting is the process by which a steel material is cut and turned into a sizable, proper dimensional piece, fit for its use. Cutting of metal such as steel can be done through various methods and these includes;

· The manual cutting, hacksaw or any cutting hand operated tool, is used to cut the steel manually

· Cutting by machine, this is where machine such as grinders and drillers are used to cut into pieces or cut the core in metal.

· Laser technology. Laser beams burn and cut through the metal.

· Cutting using chemicals, specialized chemical reagents are used for specific metals.

· Erosion technique utilizes a mixture of water and abrasives at a very high force to erode off the metal thus cutting it into the preferred sizes.

The modern technology has embraced machine cutting technology due to its simplicity and precision. These devices also come with a programmable database to ensure that most processes are automated. Therefore, the end product is always appealing. Straight core cutting requires precision and accuracy, and therefore, a particular type of machine has been made for that purpose.

Properties of a Good Steel Core cutting machine;

· The tool should be easy to use and be automated in that, most processes can be adjustable, and any error corrected as soon as it arises.

· It should be able to cut the different core sizes by allowing fitting of different size cutting blades; the changing process should be easy.

· A good machine should require fewer maintenance services.

Conclusion.

Silicon steel commonly used magnetic core is preferred for its great unique energy conserving abilities. Therefore while cutting these cores into the steel metal to be used, care and accuracy are required. Only a good machine can help you in this. The above-listed properties should be considered by any metal factory while ordering and purchasing for the cutting machine; only genuine ones can provide the right services.

5 Energy-Saving Tips For Manufacturers

Are you worried about the current oil prices? If so, you should stop worrying as the price won’t last forever. Actually, OPEC has almost no influence on electricity or natural gas. The fact of the matter is that the old coal-based power plants increased electricity prices in 2016. However, the problem is that energy efficiency is really important for you should you want to stay ahead of the competition. If you are a plant manager and you want to save energy, we suggest that you follow the tips given below.

Process Heating

The US Department of Energy suggests that plant managers can cut down on the heating costs through the implementation of some energy-saving measures. As a matter of fact, process heating includes 30% of the energy consumed in this sector. Therefore, if you save energy in this area, you can make a significant impact.

Moreover, you can monitor and control your air-to-fuel ratio and exhaust gases in order to save a lot of energy. But if your plant requires lots of hot water, it’s a good idea to use a solar-water heating plant to preheat the process water. This is another great way of saving a lot of money.

Motors and Equipment

Machine drives accounts for over 22% of power consumption in the manufacturing sector. If you want to cut down on your operating costs, we suggest that you analyze the system and shaft losses. In addition, you can also consider upgrading to a system that is more efficient.

At times, you may have to replace the equipment to achieve your targets. But you don’t have to spend a huge sum for each upgrade. As a matter of fact, you can hone the mechanical performance of the plant through the alteration of the operational or maintenance procedures.

Lighting

Typically, building-performance experts consider lighting as the main source of energy consumption. For energy saving, you can opt for fluorescent bulbs, fixtures, LED tube lights, and skylights, just to name a few. However, you don’t have to replace all of your lighting systems in order to save energy.

Utilities

You may not want to overlook utilities as far as saving energy is concerned. What you need to do is review your usage plans and then get in touch with the service provider to find out if they can provide alternative procurement or other option that can help you save money.

Actually, some utilities offer attractive incentives for the installation of energy-saving improvements. It’s also a good idea to contact the competitors. You can also negotiate with them to get the best deal.

Employees

For energy efficiency, employee behavior also matters. You may want to let your employees know your goals and progress. Don’t forget to appreciate them for playing a role in the achievement of your goals. You will see that they have great insights. As a matter of fact, studies show that upgrades for energy efficiency help workers become more productive.

Long story short, when you are planning an energy-saving program, you may want to look for opportunities that can help you reduce cost. Next, as the operating costs come down, you can invest in an energy saving infrastructure like a solar energy system. Hopefully, the tips given above will help you save on energy costs.

Why Is It Necessary To Have An Electrical Panel?

An electrical panel is a device that is responsible to supply the power to the switches. This is the main component of an industrial powerhouse. The purpose of this device is to transfer the electricity to the sub panels successfully. The one most important benefit of this device is that it provides the accurate power supply to the circuits hence; it helps to reduce the chance of short circuit. Besides this, an it also takes care of the sub panels from Moisture, Water Dust or other Chemical issues. The best part is that it supplies the right amount of current without affecting the working application. It is important to buy a good product as a good one will provide you the superior quality results.

An electrical panel is important to install as it has many benefits. It helps to prevent the system from catching fire. This device is very affordable hence, one can easily afford it. It helps the machines and appliance to run smoothly and with a proper voltage supply. The structure of this product is often vertical and it has a flat surface. This device is mainly used in the industries, as they require a constant power supply and this device can benefit them in many ways. It is easy to install a device that does not require a huge labor, thus, it helps to save installation cost. There are varieties of electrical panel available in the market. It is important to ensure your need before buying this product. Many suppliers offer a product booklet that helps customers to choose the right product for themselves. It is recommended to buy it from a good supplier as a good product will ensure you the high quality and will serve you for a long time.

Every industry should use this essential product for the safety of their devices. If you are not using the electrical panel, so, you may be inviting short circuits that can damage your machinery. It is a nominal investment that helps you save your money in an efficient manner.This product plays an important role in every industry, as it protects from short circuits and other electrical hazards. It should be on your priority list. It is recommended to install a good quality electrical panel to upkeep your work in a smooth manner. This device is available at a dirt-cheap price hence; one can easily afford it.

All About Motors

Motors are designed to convert electrical energy supplied to them from the power source into mechanical energy. This type of more types are depending force is used to provide power to move and operate machines in industries and robot control panels. The primary interaction that takes place in a motor to bring about this conversion is from the magnetic field of the engine and the winding current.

The Major Parts of a motor.

A motor has various parts that help it to achieve its purpose and just as discussed above these elements take part in this magnetic field and winding current interactions.

· Rotor: This is the rotating part of the motor, and it moves the shaft to create the mechanical power. It is primarily fitted with power conductors to carry electrical currents, which acts on the magnetic field in the motor to bring about the force that rotates the shaft.

· Stator: This is the unmovable inner lining part that is electromagnetically charged and is laminated with metallic plates to prevent energy from being lost. The stator is fitted with either winding or fixed magnets.

· Bearings: These aid the rotation of the rotor and to avoid friction by facilitating the smooth complete 360-degree rotation of the rotor. They are contained within the outer motor casing; hence the shaft goes through them to the exterior end of the motor which carries out its functions

· The air gap: This is the space between the rotor and the stator; this distance is of great essence in that it dictates the efficiency and the power consumption of the motor. This space is required to be small to increase the magnetization force and not too little to create friction and noise.

· Windings: These are the lamination sheets that wrap the magnetic core. They can be of varying make depending on the manufacturer’s preferences such as aluminum coils or copper.

There are two main types of motor, and those are the brought about by their kind of power supply, that is, the DC motors an AC motors. DC stands for Direct current while AC stands for Alternating Current. Under these two major classes, there are more types depending on their features and how they operate.

Conclusion.

The primary concern when buying a motor is always its efficiency and cost of its operation. Therefore, a thorough study is of the essence before purchase and also there is need to familiarize with ways of maintaining them.